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       1300 850 383    Aust
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Professional Blu-ray Replication and DVD Replication Services
 

 

Blu-ray Replication

DVD Infinity is a leader in Blu-ray Production in Australia. We offer full design, planning, authoring, encoding, mass production (replication and duplication), packaging and printing options. Whether you want one disc or one million, DVD Infinity can help.

We mass produce (replicate or press) the following formats:
  • Blu-ray BD-25  
  • 25GB (Blu-ray, Single sided, single layer)
  • DVD-5 
  • 4.7GB (Single sided, single layer)
  • DVD-9 
  • 8.5GB (Single sided, double layer)
  • DVD-10 
  • 9.4GB (Double sided, single layer)
  • DVD/CD Hybrid 
  • 5.4GB (DVD one side, CD one side)
  • MiniDVD5
  • 1.1GB
  • MiniDVD9
  • 2.0GB
  • CD
  • 0.7GB
  • 8cm miniCD
  • 0.1GB
  • Business card CD
  • 50MB
  • Shaped DVDs
  • Varies
       

    For highest quality replication, experienced and friendly staff, lowest prices and best service, call DVD Infinity.
     

    Replication vs Duplication

    There is a huge difference between replication and duplication when it comes to your company's image. A CD, DVD or Blu-ray disk is made up of a number of layers. With replicated disks, a glass master ‘the father’, is created with little pits. This is used to create a metal master ‘the mother’. When melted polycarbonate is injected under high pressure and temperature onto the metal stamper, the bits of information are formed, creating a clear polycarbonate plastic which makes the first layer of a CD or DVD. Data is stored from the inner ring (the boot sector) to the edge of the DVD. The laser, reading from the underside of the disk will reflect and it will take more time to reflect back if there is a pit. This is then translated into 1s and 0s. Above the polycarbonate plastic layer is a reflective layer of aluminum. On top of that is a layer of acrylic, and then the label, which is often silk-screened or offset printed directly onto the acrylic. Replicated disks are pressed out at high speed and high volume, making them quite a bit cheaper for large volumes.

    Duplicated discs have data "burned" onto them by a laser burning the dye on a prepared surface. Duplicated CD, DVD or Blu-ray disks usually use inkjet or thermal printing. The big difference is that replicated DVDs will work on all players whereas burnt DVDs will work in a maximum of 99% of players. This may not seem like a problem until you get a call from a customer complaining about the low quality of your DVD because he cannot play it... or worse still no phone call.

    The Blu-ray Replication process

    The following gives a brief description of the disk creation process:
  • Design and planning
  • Collect, create and capture video, audio, data assets
  • Video and audio data compression
  • Authoring to Blu-ray specification
  • Data and file formatting to Blu-ray file system
  • Create master for Blu-ray
  • Create glass master/stamper
  • Test mould and verify program authoring
  • Replication moulding and metalisation
  • Bonding, printing and final quality control
  • Packaging and distribution

    Provide your own master

    If you prefer, you can supply your own master. We can accept either a HDD or a BDR master but it MUST be in BDCMF Type A (or Type C) format. It must be unused in pristine condition. Please also ensure that your AACS license documentation is submitted with the replication order.

    Artwork Requirements

    The following templates may assist you with your artwork preparation.
  • Illustrator template (.AI)
  • Photoshop Template (.PSD)
  • Encapsulated Postscript Template (.EPS)
  • Blu-ray Dimensions in Acrobat

    Slick dimensions are 182 x 272mm (129mm/14mm/129mm, Front/Spine/Back) with 5mm bleed around all edges.
  • Illustrator template (.AI)
  • Adobe Reader Template (.PDF)

    The following print requirements should be adhered to in order to ensure fastest delivery times and avoid any additional costs.
  • Use CMYK colour
  • Use a resolution of at least 400 dpi or 290 lpi.
  • Include 5mm bleed on slicks, no bleed on DVD face
  • Include crop marks
  • Include any special fonts
  • Supply a printout of all artwork files
  •  

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